Hazardous Environments: C1D1
A Class 1, Division 1 (C1D1) cobot is specifically designed and certified to operate safely in environments that present significant hazards, such as those containing flammable gases, vapors, or combustible liquid vapors. These hazardous conditions, typically found in Class 1, Division 1 areas, are prone to dangerous concentrations of volatile substances during regular operations. C1D1 certified cobots are built to work efficiently and securely in these high-risk areas, offering a reliable solution where human intervention would be too dangerous, enhancing both safety and operational effectiveness.
Applications for C1D1 Certified Cobots
Optimal Use Cases
Secure handling of dangerous materials
Detection and monitoring of explosive gases or vapors
Tailored assembly solutions for volatile environments
Quality control and inspection in high-risk zones
Press fitting and component insertion in hazardous locations
Specifications
- Payload: 5-10kg
Cycle Time: Application-dependent (typically 15–60 seconds per part) - Repeatability: ±0.03 mm
- Reach: 1000–1300 mm
- Power Requirements: 110–240V AC (compressed air if using pneumatic tools)
- Safety Compliance: ATEX, IECEx, UL certified for explosion-proof operation in Class 1 Division 1 environments
What You'll Need
- Cobot Arm: 6-axis collaborative robot with 5–10 kg payload and ±0.03 mm repeatability, designed with explosion-proof enclosures
- Explosion Proof Gripper: Adaptive 2-finger or 3-finger gripper with adjustable stroke and force control, built for safety in hazardous zones
- Workstation Fixture: Custom jig or clamp system to securely hold components while preventing risk in Class 1 Division 1 areas
- Sensor or Vision Add-on: (Optional) Intrinsically safe vision system or part presence sensor for precise alignment and verification in hazardous settings
- Feedback Integration: (Optional) Force monitoring to prevent over-pressing or damaging sensitive components in explosive environments
- End-of-Arm Press Tool: (Optional) Linear actuator tool for press-fit operations
- Programming Software: Pre-built routines designed for safety and optimized for operation in Class 1 Division 1 environments
- Training & Setup: 2-day on-site installation + 4 hours of remote programming support
Top Questions About C1D1 Cobots
C1D1 cobots are specifically engineered to safely operate in environments where explosive gases or vapors are present. These cobots feature explosion-proof enclosures, intrinsic safety measures, and specialized materials that minimize the risk of sparks. This makes them ideal for sectors such as oil & gas, chemical processing, and pharmaceutical manufacturing, where safety is paramount.
C1D1 cobots are designed to meet stringent safety regulations, including ATEX, IECEx, and UL certifications. These certifications ensure that the cobots are safe for operation in hazardous environments, reducing ignition risks and ensuring high levels of safety while maintaining optimal performance.
C1D1 cobots provide invaluable benefits to industries such as petrochemical, pharmaceuticals, mining, and food production (including bakeries). These industries frequently handle volatile materials and require automation solutions that can operate safely in hazardous conditions without compromising safety standards.
Yes, C1D1 cobots are designed for easy integration with current production lines and automation systems. Their versatile design allows for seamless adaptation to various tasks such as material handling, assembly, and packaging, all while maintaining safety and operational efficiency.
For environments with explosive gases or vapors, only a C1D1 certified cobot is suitable. Regular cobots lack the necessary safety features and could pose serious risks in hazardous conditions. C1D1 cobots, certified with ATEX, IECEx, and UL safety standards, are the only safe option for these high-risk environments.
